Izhora Hydrosystems LLC presents a special-purpose marine overhead crane with a lifting capacity of 3 t, designed for lifting, lowering, and longitudinal and transverse handling of cargo within a ship’s hold. The crane is intended for handling cylindrical loads with diameters ranging from 123 to 533 mm and lengths of up to 8 m. During cargo handling operations, the crane ensures:

The marine overhead crane was developed for installation on a naval training torpedo recovery boat of the Russian Navy and is intended for recovery of practice (inert) torpedoes from the water after training exercises. The crane design incorporates non-standard engineering solutions aimed at reducing overall mass and dimensional characteristics.
The lead project of the special-purpose marine overhead crane, developed under contract for the Navy, complies with the following regulatory documents:
Izhora Hydrosystems LLC is ready to adapt the marine overhead crane design for naval and civilian applications, taking into account the structural and operational characteristics of the customer’s vessel.
The crane can be customized for handling cargo with any specified parameters in ship holds of various types, as well as for operation at stationary onshore facilities.
The special-purpose marine overhead crane manufactured by Izhora Hydrosystems LLC offers the following advantages:

Depending on the purpose, class, and operating area of the vessel, Izhora Hydrosystems LLC adapts the special-purpose overhead crane design to comply with the requirements of the Russian Maritime Register of Shipping, the Russian River Register, the Ministry of Defence of the Russian Federation, and other relevant regulatory and supervisory authorities.
In the standard configuration, the crane is equipped with a twin-drum winch, with wire rope tension maintained by a spring-loaded tensioning unit. For improved rope reeving and more accurate load positioning, the crane may be equipped with two independently driven winches, each operating with a separate wire rope on its own drum. This configuration eliminates the need for symmetrical winding of identical wire ropes and allows independent tension adjustment.

For technical consultations or to place an order for the marine overhead crane, please contact:
Phone: +7 (812) 339-61-68
E-mail: contact@i-hydro.ru
Izhora Hydrosystems LLC was approached by a shipyard that was unable to identify a Russian manufacturer capable of delivering the full project cycle for a special-purpose marine overhead crane, including engineering design, approval by supervisory authorities, manufacturing, and commissioning. The task was further complicated by severe dimensional constraints, particularly strict limitations on the overall crane height, which fully excluded the use of standard serial overhead cranes produced by conventional crane manufacturers.
In response, Izhora Hydrosystems LLC designed and manufactured a custom special-purpose marine overhead crane, implementing a non-standard technical solution that enabled installation of the equipment inside the hold of a torpedo recovery boat. In this design, the bridge and trolley are driven by tensioned wire ropes from a twin-drum winch, with no moving drive units installed on the bridge or trolley. As a result:
The crane was designed and manufactured in full compliance with the customer’s technical and operational requirements.

The marine overhead crane is designed for reliable operation at ambient temperatures from –32 °C to +30 °C and under sea conditions up to Sea State 3. The crane bridge has two primary positions: working and stowed.

When the vessel is underway and the crane is in the stowed position, the following conditions apply:
In the working position, winches are used to move the crane bridge and load trolley along the ship’s hold, while the load trolley hydraulic cylinder performs lifting and lowering of the load.
Crane operation includes the following procedures:
In abnormal or emergency situations, crane operation is stopped and blocked by pressing any EMERGENCY STOP push button located on the control pendant or hydraulic power units.
Upon completion of cargo handling operations, a visual inspection of the equipment is carried out to verify the absence of mechanical damage and confirm proper technical condition.
The crane is then returned to the stowed position, the hydraulic power units are shut down, and the power supply is disconnected.

General Arrangements and Design

The crane bridge is a welded steel structure that moves on support rollers along crane rails welded inside the hold to the vessel’s side and deck structural members. The rails are manufactured from No. 20 steel channel sections, reinforced on the underside with plate-steel stiffening ribs. The welded load trolley, equipped with its own travel drive and dedicated hydraulic power unit, travels along the bridge on support rollers.

The load hoisting and lowering mechanism, installed on the load trolley, is a two-stage telescopic system with a single centrally mounted hydraulic cylinder.
To allow load engagement at an angle, a hinged fork with a lifting yoke compliant with OST V5.2423-83 is mounted at the end of the hydraulic cylinder rod.
To reduce load sway, the crane is equipped with a spreader beam incorporating pivoting guide rods fitted with calibrated guide rollers and limiting clamps. Additional removable gauge limiters may be installed on the pivoting rods to facilitate handling and positioning of loads shorter than 3 meters.
Operating principle: during hoisting or lowering, the rollers roll along the surface of the load without restricting vertical movement, while the limiting clamps prevent rotation of the load about the hydraulic cylinder rod axis. When the load reaches the uppermost position, the pivoting guide rods are locked by the load fork via a roller stop. This prevents load sway during subsequent transverse and longitudinal movement within the hold for placement in the designated stowage location.
Two independent wire-rope winches, powered by two separate hydraulic power units (HPUs), are used for traveling the crane bridge and the load trolley. Travel is limited by end-position sensors and fixed mechanical end stops. Each winch comprises a grooved drum for wire rope spooling, a gearbox, a brake, and a hydraulic motor.

Fixation of the crane bridge in the stowed position is provided by brackets welded to the crane runways and fitted with hydraulic cylinders. The cylinders extend locking rods into travel limit stops welded to the crane bridge, ensuring secure locking during vessel transit.

The steel control cabinet houses the electrical control equipment, hydraulic power unit control devices, and operating status indicators for both the hydraulic power units and the crane. The cabinet is equipped with interfaces for main power supply connection and for connecting the portable control pendant cable.
The cable-connected portable control pendant is a handheld unit equipped with crane control and status indication devices. For operator convenience, it is fitted with a shoulder strap. In the stowed position, the wearable control pendant remains connected to the load trolley and is stored on the protective cover of the hoisting hydraulic cylinder.
The marine overhead crane and all equipment included in its configuration comply with generally accepted standards in force at the time of design and manufacture and are recognized as safe for operation.
The equipment shall be used only under the specified and safe operating conditions. During operation, due caution shall be exercised, with continuous visual monitoring of crane operation, the position of moving parts, and the reeving and spooling of wire ropes.
To ensure safe operation of the crane, the following requirements shall be observed:
During functional testing of the marine overhead crane, only personnel directly involved in servicing the equipment are permitted to be present within the working area. All testing shall be carried out under the supervision of a designated responsible person.
The electrical equipment and control system of the marine overhead crane provide the following primary interlocks and protective functions during operation:

To ensure operational reliability and fault tolerance, the marine overhead crane is equipped with:
In emergency operation mode, hydraulic pressure required for crane operation is generated by manual pumps installed on both the trolley and bridge hydraulic power units. The pumps are positioned to allow convenient and safe operation at any location along the crane travel path within the cargo hold.
To maintain the marine overhead crane in proper technical condition, ensure continuous operational readiness, and guarantee correct and safe operation, the requirements of the Operation and Maintenance Manual developed by Izhora Hydrosystems LLC shall be strictly observed. Failure by operating personnel to comply with the rules and requirements of the Operation and Maintenance Manual shall invalidate the right to submit warranty claims.
The obligations and warranty responsibilities of the manufacturer, Izhora Hydrosystems LLC, are defined in the equipment supply contract. The scope of warranty obligations stipulated in the contract shall not be expanded or restricted based on information contained in the Operation and Maintenance Manual for a specific unit.

The standard scope of supply includes:
The scope of supply for optional equipment may differ from the configurations and illustrations presented on the website, as the equipment is manufactured in various versions, configured according to customer requirements, or modified in line with ongoing engineering development.
The crane is supplied in disassembled and packaged condition by any mode of transport that ensures compliance with Storage Condition “8” in accordance with GOST 15150-69. Prior to transportation, crane assemblies are preserved and packaged by the manufacturer, with the exception of oversized structural elements. Preserved equipment assemblies and the SPT kit are secured in robust packaging that prevents mechanical damage and protects against environmental exposure during transportation and storage.

Each package contains a packing list or shipping note, signed by a Quality Control (QC) representative after verification of completeness, securing reliability, and preservation quality.
All third-party components supplied by other manufacturers and incorporated into the marine overhead crane undergo incoming inspection at the production facilities of Izhora Hydrosystems LLC.
To confirm compliance with applicable national standards, suppliers provide the relevant certificates of conformity.
The operational documentation of third-party components forms an integral part of the Operation and Maintenance Manual of the marine overhead crane. All instructions related to occupational safety, commissioning, installation, operation, maintenance, dismantling, and disposal of auxiliary equipment shall be observed in full and without exception.
The manufacturer, Izhora Hydrosystems LLC, guarantees a service life of the marine overhead crane of 5 years from the date of vessel commissioning, provided that the equipment is operated in accordance with the requirements of the Operation and Maintenance Manual.
For technical consultations or to place an order for the marine overhead crane, please contact:
Phone: +7 (812) 339-61-68
E-mail: contact@i-hydro.ru
Related
Categories & Industries
Personal Data Processing Policy
1. General provisions
This Personal data processing Policy is compiled in accordance with the requirements of Federal Law No. 152-FZ dated 27.07.2006 «On Personal Data» (hereinafter referred to as the Personal Data Law) and defines the procedure for processing personal data and measures to ensure the security of personal data taken by Izhora Hydrosystems Co. Ltd (hereinafter referred to as the Operator).
1.1. The Operator sets as its most important goal and condition for the implementation of its activities the observance of the rights and freedoms of man and citizen in the processing of his personal data, including the protection of the rights to privacy, personal and family secrets.
1.2. This Operator’s policy regarding the processing of personal data (hereinafter referred to as the Policy) applies to all information that the Operator can receive about website visitors https://i-hydro.ru .
2. Basic concepts used in the Policy
2.1. Automated processing of personal data — processing of personal data using computer technology.
2.2. Blocking of personal data — temporary termination of processing of personal data (except in cases where processing is necessary to clarify personal data).
2.3. Website — a set of graphic and informational materials, as well as computer programs and databases that ensure their availability on the Internet at a network address https://i-hydro.ru .
2.4. Personal data information system — a set of personal data contained in databases and information technologies and technical means that ensure their processing.
2.5. Depersonalization of personal data — actions as a result of which it is impossible to determine, without the use of additional information, the identity of personal data to a specific User or other subject of personal data.
2.6. Personal data processing — any action (operation) or set of actions (operations) performed with or without the use of automation tools with personal data, including collection, recording, systematization, accumulation, storage, clarification (updating, modification), extraction, use, transfer (distribution, provision, access), depersonalization, blocking, deletion, destruction of personal data.
2.7. Operator — a state body, municipal body, legal entity or individual, independently or jointly with other persons organizing and /or processing personal data, as well as determining the purposes of processing personal data, the composition of personal data to be processed, actions (operations) performed with personal data.
2.8. Personal data — any information related directly or indirectly to a specific or identifiable User of the Website https://i-hydro.ru .
2.9. Personal data authorized by the subject of personal data for distribution — personal data to which an unlimited number of persons have access by the subject of personal data by giving consent to the processing of personal data authorized by the subject of personal data for distribution in accordance with the procedure provided for by the Law on Personal Data (hereinafter — personal data authorized for distribution).
2.10. User — any visitor to the website https://i-hydro.ru .
2.11. Provision of personal data — actions aimed at disclosure of personal data to a certain person or a certain circle of persons.
2.12. Dissemination of personal data — any actions aimed at disclosure of personal data to an indefinite circle of persons (transfer of personal data) or familiarization with personal data of an unlimited circle of persons, including the publication of personal data in the media, placement in information and telecommunications networks or providing access to personal data in any other way.
2.13. Cross—border transfer of personal data is the transfer of personal data to the territory of a foreign state to the authority of a foreign state, a foreign individual or a foreign legal entity.
2.14. Destruction of personal data — any actions as a result of which personal data is permanently destroyed with the impossibility of further restoration of the content of personal data in the personal data information system and/or the material carriers of personal data are destroyed.
3. Basic rights and obligations of the Operator
3.1. The Operator has the right to:
— receive reliable information and/or documents containing personal data from the subject of personal data;
— if the personal data subject withdraws consent to the processing of personal data, as well as sending a request to terminate the processing of personal data, the Operator has the right to continue processing personal data without the consent of the personal data subject if there are grounds specified in the Law on Personal Data;
— independently determine the composition and list of measures necessary and sufficient to ensure the fulfillment of obligations provided for by the Law on Personal Data and regulatory legal acts adopted in accordance with it, unless otherwise provided by the Law on Personal Data or other federal laws.
3.2. The Operator is obliged to:
— to provide the subject of personal data, at his request, with information concerning the processing of his personal data;
— organize the processing of personal data in accordance with the procedure established by the current legislation of the Russian Federation;
— respond to requests and requests from personal data subjects and their legal representatives in accordance with the requirements of the Personal Data Law;
— to inform the authorized body for the protection of the rights of personal data subjects at the request of this body of the necessary information within 10 days from the date of receipt of such a request;
— publish or otherwise provide unrestricted access to this Policy regarding the processing of personal data;
— take legal, organizational and technical measures to protect personal data from unauthorized or accidental access to them, destruction, modification, blocking, copying, provision, dissemination of personal data, as well as from other illegal actions with respect to personal data;
— stop the transfer (distribution, provision, access) of personal data, stop processing and destroy personal data in the manner and cases provided for by the Law on Personal Data;
— perform other duties provided for by the Law on Personal Data.
4. Basic rights and obligations of personal data subjects
4.1. Personal data subjects have the right to:
— receive information concerning the processing of his personal data, except in cases provided for by federal laws. The information is provided to the personal data subject by the Operator in an accessible form, and it should not contain personal data related to other personal data subjects, except in cases where there are legitimate grounds for disclosure of such personal data. The list of information and the procedure for obtaining it is established by the Law on Personal Data;
— require the operator to clarify his personal data, block or destroy them if the personal data are incomplete, outdated, inaccurate, illegally obtained or are not necessary for the stated purpose of processing, as well as take measures provided by law to protect their rights;
— to put forward a condition of prior consent when processing personal data in order to promote goods, works and services on the market;
— to revoke consent to the processing of personal data, as well as to send a request to terminate the processing of personal data;
— appeal to the authorized body for the protection of the rights of personal data subjects or in court against illegal actions or inaction of the Operator when processing his personal data;
— to exercise other rights provided for by the legislation of the Russian Federation.
4.2. Personal data subjects are obliged to:
— provide the Operator with reliable data about themselves;
— inform the Operator about the clarification (update, change) of their personal data.
4.3. Persons who have provided the Operator with false information about themselves or information about another personal data subject without the latter’s consent are liable in accordance with the legislation of the Russian Federation.
5. Principles of personal data processing
5.1. The processing of personal data is carried out on a legal and fair basis.
5.2. The processing of personal data is limited to the achievement of specific, predetermined and legitimate goals. Processing of personal data incompatible with the purposes of personal data collection is not allowed.
5.3. It is not allowed to combine databases containing personal data, the processing of which is carried out for purposes incompatible with each other.
5.4. Only personal data that meet the purposes of their processing are subject to processing.
5.5. The content and volume of the processed personal data correspond to the stated purposes of processing. Redundancy of the processed personal data in relation to the stated purposes of their processing is not allowed.
5.6. When processing personal data, the accuracy of personal data, their sufficiency, and, if necessary, relevance to the purposes of personal data processing is ensured. The Operator takes the necessary measures and/or ensures that they are taken to delete or clarify incomplete or inaccurate data.
5.7. The storage of personal data is carried out in a form that allows determining the subject of personal data, no longer than the purposes of personal data processing require, unless the storage period of personal data is established by federal law, an agreement to which the subject of personal data is a party, beneficiary or guarantor. The processed personal data is destroyed or depersonalized upon achievement of the processing goals or in case of loss of the need to achieve these goals, unless otherwise provided by federal law.
| Purpose of processing | Informing the User by means of voice communication and e-mail |
|---|---|
| Personal data |
|
| Legal grounds |
|
| Types of personal data processing |
|
7. Terms of personal data processing
7.1. The processing of personal data is carried out with the consent of the personal data subject to the processing of his personal data.
7.2. The processing of personal data is necessary to achieve the goals stipulated by an international agreement of the Russian Federation or a law, to carry out the functions, powers and duties assigned to the operator by the legislation of the Russian Federation.
7.3. The processing of personal data is necessary for the administration of justice, the execution of a judicial act, an act of another body or official subject to execution in accordance with the legislation of the Russian Federation on enforcement proceedings.
7.4. The processing of personal data is necessary for the execution of a contract to which the personal data subject is a party or beneficiary or guarantor, as well as for the conclusion of a contract on the initiative of the personal data subject or a contract under which the personal data subject will be a beneficiary or guarantor.
7.5. The processing of personal data is necessary to exercise the rights and legitimate interests of the operator or third parties or to achieve socially significant goals, provided that the rights and freedoms of the personal data subject are not violated.
7.6. Personal data is processed, access to which is granted to an unlimited number of persons by the subject of personal data or at his request (hereinafter referred to as publicly available personal data).
7.7. Personal data subject to publication or mandatory disclosure in accordance with federal law is processed.8. Procedure for the collection, storage, transfer and other types of personal data processing
The security of personal data processed by the Operator is ensured through the implementation of legal, organizational and technical measures necessary to fully comply with the requirements of current legislation in the field of personal data protection.
8. Procedure for the collection, storage, transfer and other types of personal data processing
The security of personal data processed by the Operator is ensured through the implementation of legal, organizational and technical measures necessary to fully comply with the requirements of current legislation in the field of personal data protection.
8.1. The Operator ensures the safety of personal data and takes all possible measures to exclude access to the personal data of unauthorized persons.
8.2. The User’s personal data will never, under any circumstances, be transferred to third parties, except in cases related to the implementation of current legislation or if the subject of personal data has given consent to the Operator to transfer data to a third party to fulfill obligations under a civil contract.
8.3. In case of inaccuracies in personal data, the User can update them independently by sending a notification to the Operator to the Operator’s email address
contact@i-hydro.ru
8.4. The period of processing of personal data is determined by the achievement of the purposes for which personal data was collected, unless another period is provided for by the contract or current legislation..
The User can withdraw his consent to the processing of personal data at any time by sending a notification to the Operator via e-mail to the Operator’s e-mail address contact@i-hydro.ru marked «Withdrawal of consent to the processing of personal data».
8.5. All information collected by third-party services, including payment systems, means of communication and other service providers, is stored and processed by these persons (Operators) in accordance with their User Agreement and Privacy Policy. The subject of personal data and/or with the specified documents. The Operator is not responsible for the actions of third parties, including the service providers specified in this paragraph.
8.6. The prohibitions established by the subject of personal data on the transfer (except for granting access), as well as on the processing or processing conditions (except for obtaining access) of personal data permitted for distribution, do not apply in cases of processing of personal data in the state, public and other public interests defined by the legislation of the Russian Federation.
8.7. When processing personal data, the Operator ensures the confidentiality of personal data.
8.8. The Operator stores personal data in a form that allows determining the subject of personal data, no longer than the purposes of personal data processing require, unless the period of personal data storage is established by federal law, an agreement to which the subject of personal data is a party, beneficiary or guarantor.
8.9. The condition for the termination of personal data processing may be the achievement of the purposes of personal data processing, the expiration of the consent of the personal data subject, the withdrawal of consent by the personal data subject or the requirement to terminate the processing of personal data, as well as the identification of unlawful processing of personal data.
9. List of actions performed by the Operator with the received personal data
9.1. The Operator collects, records, systematizes, accumulates, stores, clarifies (updates, changes), extracts, uses, transfers (distribution, provision, access), depersonalizes, blocks, deletes and destroys personal data.
9.2. The Operator performs automated processing of personal data with or without receiving and/or transmitting the received information via information and telecommunication networks.
10. Cross-border transfer of personal data
10.1. Prior to the start of cross-border transfer of personal data, the Operator is obliged to notify the authorized body for the protection of the rights of personal data subjects of its intention to carry out cross-border transfer of personal data (such notification is sent separately from the notification of the intention to process personal data).
10.2. Before submitting the above notification, the Operator is obliged to receive relevant information from the authorities of a foreign state, foreign individuals, foreign legal entities to whom the cross-border transfer of personal data is planned.
11. Confidentiality of personal data
The operator and other persons who have gained access to personal data are obliged not to disclose to third parties and not to distribute personal data without the consent of the subject of personal data, unless otherwise provided by federal law.
12. Final provisions
12.1. The User can receive any clarifications on issues of interest concerning the processing of his personal data by contacting the Operator via e-mail
contact@i-hydro.ru
12.2. This document will reflect any changes to the personal data processing policy by the Operator. The policy is valid indefinitely until it is replaced by a new version.
12.3. The current version of the Policy is freely available on the Internet at https://i-hydro.ru .