Navigation
Related

Navigation

Related

Categories & Industries

Hydraulic Power Units for Synchronized Lifting and Movement Systems

Synchronized Lifting Systems

These advanced hydraulic systems are designed for precise lifting, lowering, and positioning of heavy loads with maximum synchronization.

Main characteristics of synchronized lifting systems

Hydraulic Power Units for Synchronized Lifting and Movement Systems

The system consists of a network of hydraulic cylinders connected to a central control unit. This unit monitors and regulates the pressure and flow to each lifting point in real time.

Load stability and structural integrity: Ensures synchronized movement of all lifting points, minimizing the risk of structural damage or uneven load distribution.

Application: Particularly useful in bridge construction, the maintenance of large industrial machinery, mining equipment, and the relocation of buildings and structures.

Control technologies: The system is operated via a Programmable Logic Controller (PLC) with an integrated LCD touchscreen, enabling precise and efficient control of the lifting process. The LCD touchscreen for indication, monitoring, and control allows the operator to easily input the required operating parameters, monitor the process in real time, and adjust settings as needed.

Safety: The safety system provides continuous monitoring of all components and may include three independent circuits: hydraulic lock-based control, software-based control, and mechanical protection using dedicated safety mechanisms.

Accuracy: The control program algorithm ensures full control over lifting system testing, object movement management in manual and automatic modes, as well as precise two-axis leveling of the object during its movement, with an accuracy of up to 0.05°. Dual-axis inclinometers and cable-type linear displacement sensors are used to ensure precise object leveling. The system can be configured with any number of lifting points (from 2 and up to any required quantity), depending on the specific operational requirements and tasks to be performed.

Split-Flow Pumps

Main characteristics of split-flow pumps

Multi-Flow Hydraulic Power Units

Split-flow pumps are hydraulic systems designed to simultaneously control multiple jacks or hydraulic cylinders while retaining the ability to control each jack individually. This technology is primarily used in applications where heavy loads must be lifted, lowered, or positioned with high precision at multiple points. The term “split-flow” refers to the pump’s capability to distribute hydraulic fluid at controlled flow rates and pressures to different jacks connected to the system, enabling simultaneous yet individually controlled lifting points.

Cost: Split-flow pumps are more cost-effective compared to synchronized lifting systems.

Application: Widely used in lifting systems where synchronized or independent movement of lifting points is required.

Control features: Equipped with a manual control panel that allows each cylinder to be adjusted independently during lifting when necessary.

Thus, if high lifting precision is required, a synchronized lifting system may be the more suitable choice. Split-flow pumps are typically used when individual control of multiple lifting points is needed, but not necessarily with absolute synchronization.